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Design, fabrication and characterization of PC, COP and PMMA-cladded As2Se3 microwires

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Abstract

We introduce the PC- and COP-cladded As2Se3 microwires, two highly nonlinear microwires optimized to operate in the wavelength range of 1.85 µm to 2.20 µm. Like the previously reported PMMA-cladded As2Se3 microwire, the PC- and COP-cladded microwires benefit of a large waveguide nonlinear parameter and engineerable chromatic dispersion level, but without the absorption features of PMMA in the 1.85 μm to 2.20 μm range. The design rules and fabrication technique of each polymer-cladded microwire is provided. COP- and PMMA-cladded microwires with identical length and waveguide nonlinearity parameter are also operated in the nonlinear regime, highlighting features of self-phase modulation, four-wave mixing and Raman scattering in the 1.85 μm to 2.20 μm range.

© 2016 Optical Society of America

1. Introduction

The wavelength range of 2 μm is of broad interest for LIDAR, gas sensing systems, free-space communications and medical applications [1–3]. Semiconductor lasers and Thulium-doped fibers provide gain in the wavelength range of 2 μm, thus providing access to compact laser sources [4–6]. The operation of a 2 µm laser depends on the availability of a variety of components compatible with this wavelength range. Of most importance, a nonlinear medium enables the laser to be operated in a pulsed regime [7,8]. As well as it could be used for wavelength conversion [9–11].

Compact and highly nonlinear media compatible with the wavelength range of 2 μm include high modal confinement waveguides such as optical fiber microwires and photonic crystal fibers [12,13]. The large intrinsic nonlinearity (n2) and transparency are the two most important properties that a material must have to serve as a compact nonlinear medium. Chalcogenide glasses are excellent candidates to play this role because their n2 is up to a factor of 1000 times larger than for the widespread silica glass [14]. Moreover, the transparency spectrum of chalcogenide glasses is ideal for applications over a broad wavelength range: Arsenic selenide (As2Se3) transmits light from 1 to 12 µm [15], and Arsenic sulfide (As2S3) transmits light from 1 to 8 µm [16]. Chalcogenide glasses also have negligible two-photon absorption and free carrier absorption in the 2 μm wavelength range [17,18].

In its simplest form, the waveguide structure of the chalcogenide microwire consists of a chalcogenide core surrounded by a cladding of ambient air [19]. With a wire diameter in the order of the wavelength, the air-cladding chalcogenide microwire unfortunately has a limited usefulness because of its extreme mechanical fragility and quick degradation when exposed to dust of a non-controlled environment. In order to overcome these limitations, Baker et al. have successfully fabricated the first polymer-cladded chalcogenide microwire [20,21], which consists of a chalcogenide microwire coated with PolyMethyl MethAcrylate (PMMA) [21]. The PMMA cladding provides mechanical strength to the chalcogenide microwire and protects it from environmental contamination and degradation. Being now a practical component, the hybrid PMMA/chalcogenide microwire has been used for several applications at telecommunication wavelengths: Optical amplification and laser oscillation based on Raman and parametric gains [22–24], wavelength conversion [25], supercontinuum generation [26], they have served as nonlinear engines in a self-pulsating fiber laser cavity [27] and served to reduce and control stimulated Brioullin scattering [28]. For quantum cryptography, the hybrid chalcogenide microwires have been used to convert one photon into two [29] as well as producing photon pairs with unprecedented efficiency [30].

Despite the many successful demonstrations of the PMMA/chalcogenide microwire, the limited transparency of PMMA at wavelengths beyond 1.55 µm is non-negligible and attenuates the propagating signal. This attenuation comes from the evanescent coupling of light from the chalcogenide core to the PMMA cladding, and is characteristic of microwires of several centimeters long.

In this paper, we investigate the use of alternative polymers to coat the As2Se3 microwire with a goal to operate them in the 1.85 µm to 2.20 µm wavelength range. The cladding compositions under study include PolyCarbonate (PC), Cyclo Olefin Polymer (COP) 480R, COP 1020R, and PMMA as the reference polymer.

2. Hybrid microwires fabrication

Several factors must be considered in the design and fabrication of hybrid microwires to ensure that the As2Se3 glass and the polymer cladding are, as much as possible, compatible optically and mechanically. These factors include: (1) the transmission wavelength range of the cladding material; (2) the refractive index of the cladding material, as shown in Table 1; (3) the glass transition temperature (Tg) of As2Se3 glass and polymer, as shown in Table 1; and (4) the temperature-dependent viscosity of As2Se3 glass and polymer. Figure 1 shows the logarithmic plot of viscosity of As2Se3 [31–33], PC [34,35], COP [36] and PMMA [37,38] at different temperatures. For a hybrid microwire to operate at wavelengths beyond 1.85 µm, the chosen cladding material must be relatively low-loss at the target transmission wavelength. The refractive index of the cladding material should also be as low as possible, below the refractive index of As2Se3, to ensure the optical mode is strongly confined in the As2Se3 material, and thus limiting the penetration depth of the evanescent wave in the polymer. Mechanically, the As2Se3 and cladding material must be compatible by sharing close values of Tg, as shown in Table 1, and viscosity, as shown in Fig. 1, to ensure they can be heated and stretched together from a hybrid preform, to a hybrid fiber, and finally to a hybrid microwire [20].

Tables Icon

Table 1. Glass transition temperature and refractive index at 1.94 µm of chalcogenide and polymers

 figure: Fig. 1

Fig. 1 Logarithmic plot of viscosity of As2Se3, PC, COP and PMMA at different temperatures.

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PC and COP are good candidates to replace PMMA because they provide an improved optical transmission beyond 1.85 µm with respect to PMMA, as well as being mechanically compatible with As2Se3. Figure 2(a) shows a schematic of the rod-in-tube method used to fabricate polymer-cladded As2Se3 hybrid preform [43]. It consists of a three-layer structure leading to a waveguide with an As2Se3 core, a polymer (PC, COP, or PMMA) cladding, and a PMMA coating.

 figure: Fig. 2

Fig. 2 (a) Schematic of the polymer-cladded As2Se3 preform fabrication setup. (b) photograph of extruded preform. (c) schematic of hybrid fiber fabrication setup. (d) reflection optical micrograph of cross section of hybrid fiber. (e) reflection optical micrograph of the As2Se3-COP core-cladding.

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The microwire fabrication is performed in multiple steps. The first step consists in making a hybrid preform, then the hybrid preform is stretched into a hybrid fiber, and finally the hybrid fiber is stretched into a microwire.

Hybrid preform: Fig. 2(a) shows a schematic of the hybrid preform fabrication setup. A cylinder of bulk As2Se3 is inserted into a PC or COP capillary tube, and the assembly is inserted into a PMMA tube. The assembly is pushed at a constant feed velocity Vf into a heated funnel. Under heat and pressure, the PMMA tube and the polymer capillary tube collapse together on the As2Se3 cylinder in an air-free composite cylinder. The multimaterial composite is extruded at the bottom of the funnel and drawn at a constant speed Vd to obtain a hybrid preform with a uniform diameter. Figure 2(b) shows the photograph of extruded preform.

Hybrid fiber: Figure 2(c) shows a schematic of the hybrid fiber fabrication setup. In a second step, the hybrid preform is heated and stretched to reduce further its diameter down to obtain a hybrid fiber with As2Se3 core diameter ϕAsSe, leading to maximum coupling efficiency with e.g. SMF-28 fiber. A segment of uniform hybrid fiber is cut-off and both ends are polished. Figure 2(d) and 2(e) show the reflection optical micrograph of cross section of hybrid fiber with diameter ϕPMMA = 770.0 µm and As2Se3-COP core-cladding with diameter ϕAsSe = 18.2 µm and ϕCOP = 190.2 µm. The hybrid fiber is designed to be optically compatible with the waveguide that it interfaces e.g. SMF-28, therefore minimizing the insertion and extraction coupling losses.

Hybrid microwire: Finally, the hybrid microwire is fabricated from heating and stretching a sample of the hybrid fiber [20]. Figure 3(a) shows a schematic of polymer-cladded As2Se3 microwire fabrication setup. The robust microwire is manually removed from the tapering setup and transferred to a coupling setup; both ends of the microtaper are aligned and permanently butt-coupled to SMF-28 fibers using UV-cured epoxy. Figure 3(b) shows the various sections of a microtaper. The microwire is the thin central section of the microtaper. Figure 3(c) shows the photograph of a microtaper with microwire section length of 10 cm.

 figure: Fig. 3

Fig. 3 (a) Schematic of polymer-cladded As2Se3 microtaper fabrication setup. (b) schematic of the polymer-cladded As2Se3 microtaper coupled to SMF-28 fiber. (c) photograph of a microtaper.

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3. Simulation

Chromatic dispersion β2, waveguide nonlinearity parameter γ, and confinement factor Γ = Pcore/Ptotal, where Pcore is the modal power enclosed in the core and Ptotal is the total mode power, are three fundamental parameters of a microwire. Their values depend on the microwire diameter and materials composition. Solving the characteristic equation of a cylindrical waveguide leads to the propagation constant β and the electric and magnetic fields distribution E and H for the fundamental mode HE11 mode, themselves leading to β2, γ and Γ [44].

Figure 4(a) presents β2 and γ of the PC-, COP 480R-, and PMMA-cladded As2Se3 microwires as a function of core diameter at an operation wavelength of 1.94 µm. Every polymer-cladded microwire has two zero dispersion diameters (ZDD), which are defined as ZDD1 and ZDD2 in the order of increasing wire diameter. When the diameter increases, β2 asymptotically converges towards the value of bulk As2Se3. The advantage of a double ZDD microwire is that it enables to select which ZDD should be used based on the application requirements. At ZDD1, the microwire has high γ, but the slope of β2 ( = β3) is large, the microwire has relatively low confinement factor, and thus the attenuation caused by the evanescent wave in an absorbing cladding is comparatively high. At ZDD2, the microwire has a slightly reduced γ, but the slope of β2 is small. As well the confinement factor is higher than at ZDD1, and thus an absorbing cladding has less impact at ZDD2 than at ZDD1.

 figure: Fig. 4

Fig. 4 (a) Chromatic dispersion β2 and waveguide nonlinearity parameter γ (b) confinement factor Γ of the PC-, COP 480R- and PMMA-cladded microwires as a function of the As2Se3 core diameter at an operation wavelength of 1.94 µm.

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Figure 4(b) shows the confinement factor of the PC-, COP 480R-, and PMMA-cladded microwires as a function of the As2Se3 core diameter at an operation wavelength of 1.94 µm. The mode confinement increases with increasing core diameter. The attenuation coefficient αtotal resulting from the modal propagation in a waveguide is given by αtotal = αcore × Γ + αclad × (1-Γ), where αcore is the attenuation coefficient of the core material, and αclad is the attenuation coefficient of the cladding material. Table 2 summaries β2, γ and Γ at relevant diameters of As2Se3-PMMA, As2Se3-PC, and As2Se3-COP 480R microwires.

Tables Icon

Table 2. Dispersion, nonlinearity and confinement properties of PMMA-, PC-, and COP 480R-cladded microwires at an operation wavelength of 1.94 μm. γmax: maximum γ; dγmax: diameter corresponding to maximum γ

4. Experimental results

For the experiment, polymer-cladded microwires with PC, COP and PMMA claddings have been designed with a diameter of 1.5 μm and a length of 10 cm. The diameter size has been selected because of the following aspects: This diameter is close to ZDD2 and thus desirable for practical applications when normal, anomalous or zero dispersion is needed. Secondly, γ is significantly large at this point, thus being useful for nonlinear applications with compact size and low power consumption. Finally and most importantly, we should observe the absorption features of the various polymers via evanescent wave coupling, if there is any, as expected from Γ. As well, the microwire section length of the polymer-cladded microtapers was chosen 10 cm long in order to highlight the absorption features in those microwires. The total absorption of the microwire increases exponentially with increasing length. However take note that in many practical applications, a microwire shorter than 10 cm provides enough nonlinearity to be functional, limiting the negative impact of an absorptive cladding [26].

The optical transmission of polymer-cladded As2Se3 microwires has been measured in the spectral window in between 1.45 µm and 2.20 µm using a combination of erbium and thulium amplified spontaneous emission (ASE) source, and a Yokogawa AQ6375 optical spectrum analyzer (OSA) at either side of the device under test. PC-, COP 480R-, COP 1020R-, and PMMA-cladded As2Se3 microwires with core diameter ϕAsSe = 1.5 µm and length Lw = 10 cm have been fabricated and tested.

Figure 5(a) shows the measured transmission spectra of PC [45], COP 1020R [45] and PMMA [45] sheet with the same thickness of 3.2 mm. Figure 5(b) shows the transmission spectrum of each polymer-cladded As2Se3 microwire. The typical SMF-28 to SMF-28 insertion loss of the microwires is 4 dB at a wavelength of 1.55 µm. At wavelengths in between 1.85 µm and 2.20 µm, the transmittance spectrum of microwires with PC, COP 480R and COP 1020R claddings is increased with respect to microwires made solely out of PMMA. Especially when the operating wavelength is above 1.9 µm, PC and COP claddings transmit significantly better than PMMA. All of these polymers have absorption peaks around 1.7 µm, caused by the first order overtone of carbon hydrogen (C-H) chemical bonds.

 figure: Fig. 5

Fig. 5 (a) Transmission spectra of PC, COP 1020R and PMMA. (b) SMF-28 to SMF-28 transmittance of the PC-, COP 480R-, COP 1020R- and PMMA-cladded microwires with diameter ϕAsSe = 1.5 µm and length Lw = 10 cm.

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PC- and PMMA-cladded As2Se3 microwires transmit light with an abrupt cut at 2.1 µm. COP 480R- and COP 1020R-cladded As2Se3 microwires transmit light up to at least 2.2 µm, limited by the experimental transmission measurement. The transmission spectrum of each polymer-cladded As2Se3 microwire, as shown in Fig. 5(b), is consistent with the transmission spectrum of bulk polymer, as shown in Fig. 5(a).

Next, we compare the efficiency of nonlinear processes in between a COP 480R-cladded and a PMMA-cladded As2Se3 microwires. To get equal waveguide nonlinear parameters, the corresponding core diameters of COP- and PMMA-cladded microwires are 1.49 µm and 1.50 µm, respectively, leading to γ = 21.7 W−1m−1 in both cases. As well, pump pulses centered at a wavelength of 1.94 μm and with a duration of 3 ps are being launched into the microwires. The average input power delivered into the microwire section is 1.3 mw, corresponding to a peak pulse power of 14.1 W. The transmission loss of the 10 cm long COP 480R- and PMMA-cladded As2Se3 microwires at a wavelength of 1.94 μm is 0.33 dB/cm and 0.59 dB/cm, respectively, leading to an effective length Leff = (1-exp(-αL))/α of 7.00 cm and 5.46 cm, respectively.

Figure 6 shows the resulting spectrum of COP 480R- and PMMA-cladded microwires pumped by 3 ps pulses centered at a wavelength of 1.94 μm. Transmission spectra are also given for reference. As the peak pump power is increased up to 14.1 W, nonlinear scattering bands are observed along with spectral broadening of the pump signal. For COP 480R- and PMMA-cladded As2Se3 microwires, the theoretical nonlinear phase shift øNL=γP0Leff is 6.82π and 5.32π, respectively, which agrees well with the measured nonlinear phase shift øNL extracted from spectra in Fig. 6. Taking the pump wavelength as a reference, the nonlinear scattering towards longer wavelengths includes Raman scattering and four-wave mixing; the nonlinear scattering in the shorter wavelength direction includes only four-wave mixing. Sm ±n means nth order nonlinear scattering, +/- signs stand for a nonlinear scattering at longer/shorter wavelengths with respect to the pump. The superscript m designates the cladding material of the microwire (p for PMMA, c for COP 480R). The peak value of Sc 1 is 10.3 dB higher than that value of Sp 1 shown in Fig. 6 since the transmission loss of COP 480R-cladded As2Se3 microwire is more than 2.5 dB lower than that value of PMMA-cladded As2Se3 microwire at the corresponding wavelength. Also, the bandwidth of Sc 1 is 16 nm wider than that value of Sp 1. With same pump peak power of 14.1 W, COP 480R-cladded As2Se3 microwire has second order nonlinear scattering Sc 2 in longer wavelength direction. In contrast, PMMA-cladded As2Se3 microwire does not have second order nonlinear scattering since the transmission loss of PMMA-cladded As2Se3 microwire is more than 6 dB larger than that value of COP 480R-cladded As2Se3 microwire above 2.1 µm. The peak value of Sc -1 is 4.3 dB higher than that value of Sp -1. The bandwidth of Sc -1 is 4.9 nm wider than that value of Sp -1. The peak value of Sc -2 is slightly lower than that value of Sp -2. Also, the bandwidth of Sc -2 is narrower than that value of Sp -2 since COP has two absorption peaks located at 1.73 µm and 1.76 µm, which increase the transmission loss, and reduce the nonlinear scattering.

 figure: Fig. 6

Fig. 6 Nonlinearly broadened spectra of COP 480R- and PMMA-cladded microwires with length Lw = 10 cm and γ = 21.7 W−1m−1. The peak pump power is 14.1 W and is centered at a wavelength of 1.94 µm. Transmission spectra are also given for reference

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5. Conclusion

In summary, PC-, COP 480R-, COP 1020R-, and PMMA-cladded As2Se3 microwires have been designed, fabricated and characterized. Microwires with PC cladding have better transmission than that with PMMA cladding at wavelengths from 1.85 µm to 2.10 µm. Microwires with COP 480R cladding have better transmission than that with PMMA cladding at wavelengths from 1.85 μm to 2.20 μm. Due to the strong absorption of C-H bonds, the transmission of PC-cladded As2Se3 microwires with length of 10 cm is limited to an upper bound of 2.12 µm. The COP 480R- and COP 1020R-cladded As2Se3 microwires with length of 10 cm transmit light up to at least 2.20 µm. The transmission window of these microwires can be further extended by reducing the wire length. Compared with PMMA-cladded microwires, COP 480R-cladded microwires provide an increased nonlinear gain and wider gain bandwidth from 1.85 µm to 2.20 µm.

Acknowledgment

The authors are thankful to Coractive High-Tech for providing the chalcogenide glass used in the experiments, and the Collaborative Research and Development Program of the Natural Sciences and Engineering Research Council of Canada (NSERC).

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Figures (6)

Fig. 1
Fig. 1 Logarithmic plot of viscosity of As2Se3, PC, COP and PMMA at different temperatures.
Fig. 2
Fig. 2 (a) Schematic of the polymer-cladded As2Se3 preform fabrication setup. (b) photograph of extruded preform. (c) schematic of hybrid fiber fabrication setup. (d) reflection optical micrograph of cross section of hybrid fiber. (e) reflection optical micrograph of the As2Se3-COP core-cladding.
Fig. 3
Fig. 3 (a) Schematic of polymer-cladded As2Se3 microtaper fabrication setup. (b) schematic of the polymer-cladded As2Se3 microtaper coupled to SMF-28 fiber. (c) photograph of a microtaper.
Fig. 4
Fig. 4 (a) Chromatic dispersion β2 and waveguide nonlinearity parameter γ (b) confinement factor Γ of the PC-, COP 480R- and PMMA-cladded microwires as a function of the As2Se3 core diameter at an operation wavelength of 1.94 µm.
Fig. 5
Fig. 5 (a) Transmission spectra of PC, COP 1020R and PMMA. (b) SMF-28 to SMF-28 transmittance of the PC-, COP 480R-, COP 1020R- and PMMA-cladded microwires with diameter ϕAsSe = 1.5 µm and length Lw = 10 cm.
Fig. 6
Fig. 6 Nonlinearly broadened spectra of COP 480R- and PMMA-cladded microwires with length Lw = 10 cm and γ = 21.7 W−1m−1. The peak pump power is 14.1 W and is centered at a wavelength of 1.94 µm. Transmission spectra are also given for reference

Tables (2)

Tables Icon

Table 1 Glass transition temperature and refractive index at 1.94 µm of chalcogenide and polymers

Tables Icon

Table 2 Dispersion, nonlinearity and confinement properties of PMMA-, PC-, and COP 480R-cladded microwires at an operation wavelength of 1.94 μm. γmax: maximum γ; dγmax: diameter corresponding to maximum γ

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