Abstract
We experimentally demonstrate wavelength-independent couplers based on an asymmetric Mach-Zehnder interferometer on a monolithic silicon-photonics platform in a state-of-the-art CMOS foundry. The devices are also designed to exhibit fabrication tolerant performance for arbitrary splitting ratios. We have developed a semi-analytical model to optimize the device response and the reliability of the model is benchmarked against 3D-FDTD simulations. Experimental results are consistent with the simulation results obtained by the model and show uniform performance across different wafer sites with a standard deviation for the splitting ratio of only 0.6% at 1310 nm wavelength. The maximum spectral deviation of the splitting ratio (3-dB splitter) is measured to be 1.2% over a wavelength range of at least 80 nm and the insertion loss ranges from 0.08 to 0.38 dB. The wavelength-independent coupler has a compact footprint of 60 × 40 $\mu \mathrm {m}^{2}$.
© 2022 Optica Publishing Group under the terms of the Optica Open Access Publishing Agreement
1. Introduction
Optical couplers (combiners/splitters) are essential building blocks in integrated photonics. They are generally used as power splitting or combining elements in optical routing circuits and in any functional structure consisting of interferometers or resonators. The most common types of optical power splitters/combiners are directional couplers (DCs) [1] and multimode interference (MMI) devices [2,3]. The principle of operation of a DC relies on evanescent field coupling between two waveguides spaced closely, which can be described by coupled mode theory [4,5]. They are typically compact and exhibit low insertion loss (IL). However, the power splitting ratio (SR) of a DC-based coupler is strongly wavelength dependent [6] such that they are not a suitable option for broadband applications. In contrast, MMI splitters rely on the self-imaging principle [2] and provide fabrication tolerant and nearly wavelength independent response. However, the major drawback of the MMI splitter is the poor transmission efficiency for asymmetric power splitting. Though structural modifications of the conventional MMI splitters exhibit arbitrary splitting ratios, they suffer due to significantly higher IL in comparison to DCs [7]. There are various schemes in the literature which utilize DCs in order to achieve broadband SR. One solution that has been widely studied is the introduction of asymmetric arms, i.e. arms consisting of regions of varying cross sections and waveguide widths [8–11]. These devices are very compact, with moderate IL ranging from 0.3 to 1 dB. One particular design [12] demonstrated simulated results with IL as low as 0.05 dB and 0.02 dB for silicon and silicon nitride platform, respectively. Modifying the straight parallel waveguides of a DC to a curved geometry [13–16] has shown to offer good spectral stability, however these studies only demonstrate a 3-dB power splitting ratio. Another solution that has been suggested utilizes sub-wavelength gratings (SWGs) to achieve broadband splitting ratios [17–19]. These couplers show low IL and good spectral stability of less than $\pm$5% from the intended power division. However, these devices also only demonstrate 3-dB splitting. Lastly, another method [20] utilizes highly compact parameterized Y-junctions to achieve arbitrary splitting ratios, however the IL ranged from 0.36 to less than 0.5 dB.
In this work, we designed, simulated, and experimentally demonstrated a Mach-Zehnder Interferometer (MZI) based wavelength-independent coupler (WIC) operating in the O-band. The device configuration is designed to obtain arbitrary SRs, with high fabrication tolerance, very low IL of 0.16 dB and a standard deviation of only 0.6% at $\lambda =1310$ nm. This WIC is basically an MZI consisting of asymmetric arm lengths, and two DCs of different lengths as theoretically suggested in [21]. The DC consists of narrow waveguides, which are separated by a short gap. The narrow waveguide width enables highly delocalized guided modes, which have weak interaction with the waveguide sidewalls, thus providing robust performance with respect to inevitable fabrication variations. Additionally, the weak mode confinement and the short gap facilitates strong coupling, leading to short DC lengths. Moreover, excluding waveguide propagation loss, any loss will only be contributed by radiative modes from the waveguide bends. The main advantage of this $2\times 2$-port device is that any arbitrary power SR can be achieved by adjusting the two DC lengths, as well as the delay length of the MZI. DCs are inherently wavelength dependent; thus, to achieve wavelength independent response we employ an MZI configuration. The delay length of the MZI is chosen to achieve wavelength independent SR by controlling the free spectral range (FSR) and center wavelength. The device is demonstrated on a monolithic CMOS-compatible SOI platform with a thin (160 nm) device layer [22–27]. This platform enables the photonic devices to be seamlessly integrated with technologies consisting of electronic and silicon nitride photonic components on the same chip. The thin device layer typically reduces the modal confinement, which in turn can compromise the device footprint, however we have methodically engineered the geometrical features of the device to obtain compact footprint.
2. Theory and simulation results
2.1 Directional coupler
In this section, the theoretical background and simulation results will be presented. Figure 1(a) shows an isometric view of a directional coupler. Assuming negligible losses and $\left |E_{\textrm {in}}\right |^{2}=1$, the electric field of the cross port $E_{\textrm {cross}}$ will be equal to the field coupling coefficient $\kappa$ [4,5]:
In Eq. (1), $\Delta n$ is the effective index difference of the symmetric and anti-symmetric supermode of the DC, $L_{\textrm {DC}}$ is the DC length, and $\lambda$ is the wavelength. $\Delta n$ is calculated using Lumerical’s Finite Difference Eigenmode (FDE) solver [28]. The term $\theta _0$ refers to the additional coupling induced at the input and output bends of the DC. This quantity is first simulated by Lumerical’s 3D-Finite Difference Time Domain (FDTD) solver, and then converted to a wavelength-dependent phase term. Figure 1(b) shows the cross-section SEM image of the DC, which is illustrated in the bottom image of Fig. 1(c). However, the calculated $\Delta n$ of Eq. (1) refers to geometrically symmetric waveguides as shown in the top image of Fig. 1(c). Realistically, the case of geometrically symmetric waveguides (i.e., having identical dimensions) is not feasible which means Eq. (1) cannot be applied. Since the geometrical deviations from the symmetric case are impossible to predict, we need to tune the parameters (waveguide width, and gap) such that, when considering the deviations observed on the SEM image, the supported mode is analogous to the mode in the symmetric case.
The confinement factor $\Gamma$ shown in Eq. (2) expresses the fraction of power of a propagating mode that is contained in the waveguide core [29]:
We can verify the above observation for an asymmetric DC by comparing the modeled performance based on Eq. (1) and that of a 3D-FDTD simulation. Figure 2(a) shows a comparison between the 3D-FDTD simulation and the modeled DC for three different DC lengths. The DC cross section is symmetric; thus, the two methods are in complete agreement. However, in the case where we consider asymmetric cross section, the two methods significantly deviate from each other. This is expected because the model only applies to symmetric waveguides, and as it can be seen from Fig. 2(b) the deviation increases as the DC becomes longer. However, in Fig. 2(c) we observe that there is an excellent agreement between the two methods regardless of the DC length even though the cross section is asymmetric. Here, the DCs are designed with closely spaced narrow waveguides to suppress any effects derived from the geometrical asymmetries of the coupler. This implies that regardless of inevitable fabrication variability, the DC performance remains stable across the silicon wafer.
2.2 Wavelength independent coupler
As mentioned before, we have designed the WIC using an asymmetric MZI configuration with a length difference of $\Delta L$ between the MZI arms, as can be seen in Fig. 3(a). The transmission characteristics of the WIC are obtained by cascading the transfer functions of the DCs and the asymmetric MZI arms between them:
3. Experimental results
3.1 Evaluation of performance stability
In order to test the validity of our assumption regarding the stability of the device with respect to fabrication errors, we fabricated 2 sets of devices. The first set consists of different WIC configurations aiming at 4 splitting ratios. The normalized parameters for these WICs can be seen in Table 1. Additionally, for each configuration, we fabricated 3 different variations, where the different parameter was the waveguide width, i.e., $\Delta w=-10,\,0,\,+10$ nm from the intended width. The experimental results for the spectrum of each coupler are plotted as follows; First we measure the output cross port of each device, and then we normalize the power by subtracting the corresponding IL. The IL of a WIC is measured with the help of the second configuration which will be presented at the next step. Finally, the normalized cross port can be considered as the SR of the WIC.
The measurement setup can be seen in Fig. 4(a) [32]. Figure 4(b) shows the spectrum of each of the 3 WIC configurations for 4 intended SRs. Based on these results, we can observe that the performance of the WIC is very consistent for any SR for all waveguide width/gap combinations. We can also observe that as the SR increases from 0.05 to 0.5, the variation of the SR among the 3 devices also increases. This can also be seen in Table 1 which shows the mean and the SD of each splitting ratio across the O-band. Since the cross sections for each DC are different, the deviation of the total accumulated phase between the three cases will be higher as the DC length is increased. Thus, the resulting spectrum will suffer from higher variation. However, the standard deviation (SD) is measured to be only 1.3% even for the WIC with $\mathrm {SR=0.5}$.
3.2 Insertion loss and splitting ratio measurement
The second set of measurements were performed on a macro which was designed specifically to evaluate the insertion loss of the WIC, as well as obtain the average splitting ratio for a 3-dB coupler design. The reason we chose this particular WIC is because according to our simulations, the device of $\mathrm {SR}=0.5$ demonstrates the highest spectral variation. This can be seen in Fig. 3(e) and was also proven experimentally in Fig. 4(b). The schematic which helps us obtain the SR and IL can be seen in Fig. 5. It contains a series of 9 cascaded WICs which consist of 5 different outputs. The ports denoted as $\mathrm {P_{B_9}}$ and $\mathrm {P_{C_9}}$ correspond to 9 WICs cascaded through bar and cross ports, respectively. This method helps reduce measurement error, by averaging the performance of 9 identical couplers, which is then normalized as follows; The power at the bar and cross port of a single WIC in dB will be:
Solving Eq. (5) for SR produces:
Equation (6) allow us to calculate the average SR of 9 cascaded WICs. This value will help us calculate the average IL combined with the measured power from the other 3 ports in Fig. 5. These ports are named $\mathrm {P_{{C_8}{B_1}}}$, $\mathrm {P_{{C_4}{B_1}}}$, $\mathrm {P_{{C_2}{B_1}}}$, and correspond to the measured power of 8, 4, and 2 cascaded cross ports and one bar port, respectively. For N cascaded WICs, the measured power of N-1 cascaded cross ports and 1 bar port will be:
Lastly, the IL is related to the loss factor as $\mathrm {IL} = 10\log _{10}\left ( 1 - \mathrm {L_F} \right )$ and can be directly obtained by the slope in Eq. (7) as:
Figure 6(a) shows the wavelength dependent splitting ratio extracted using Eq. (7) for 6 different wafer sites with an inset figure showing the magnified view of the plot near the center of the O-band. The SR measurements demonstrate very stable performance across different wafer sites. More specifically, Fig. 6(b) shows the statistics for 9 different wavelengths points equally spaced across the O-band. The maximum deviation ranges from 0.011 to only 0.026 for the displayed wavelength points.
Experimentally extracted SR is used for estimating the insertion loss from the slope of the line representing the output power with respect to the number of cascaded devices, using Eq. (7). For a wavelength dependent insertion loss, linear interpolation is performed for each wavelength by plugging the respective wavelength dependent SR into Eq. (8). Figure 7(a) shows the three output power values obtained by ports $\mathrm {P_{C_{2}B_1}}$, $\mathrm {P_{C_{4}B_1}}$, and $\mathrm {P_{C_{8}B_1}}$, with their corresponding linear fit for three different wavelengths. The inset figure shows the grating couplers’ response, which justifies the lower power obtained for $\lambda =1260$ nm. Obtaining the slope of each wavelength point, and solving for the IL through Eq. (8) produces Fig. 7(b). We can see a clear trend of increasing IL for longer wavelengths ranging from 0.08 dB at $\lambda =1260$ nm up to 0.38 dB at $\lambda =1340$ nm. The reason behind this trend is attributed to the sharp bends in the asymmetric arm length region. The modes of longer wavelengths are more weakly confined in the waveguide core, thus they suffer higher loss due to the radiative modes in the bent regions. Alternatively, the bent loss can be minimized by increasing the bent radius, or by increasing the waveguide width in the bent sections. However, both methods will increase the total footprint. Another way of addressing the increased IL for longer wavelengths is by introducing adiabatic bends in the asymmetric arm length region [33]. These bends enable smoother mode transition compared to circular bends which allow for a more compact MZI design leading to a footprint reduction by a factor of $\sim$24. Table 2 summarizes the key performance metrics of our device compared to the state of the art.
4. Conclusion
In summary, we designed, simulated, and experimentally measured several wavelength independent coupler designs, aiming at constant splitting ratios over the O-band. The device is fabricated on a state-of-the-art CMOS-compatible monolithic silicon platform, which makes it suitable for implementation in future technologies consisting of on-chip electronics and silicon/silicon nitride photonics for optimized integration density. The WICs consist of narrow waveguides and directional couplers of short gaps, thus ensuring fabrication tolerant performance. We have successfully verified wavelength independent operation for 4 different target splitting ratios with a mean SD of 1.2% for the least stable device, for a waveguide width offset of $\pm 10$ nm. Additionally, we cascaded 9 WICs with intended SR of 0.5 and calculated the normalized SR and IL. The experimental results showed an SD of only 0.6% and a mean IL of $\sim$0.16 dB for $\lambda = 1310$ nm. Regarding the rest of the O-band the maximum deviation is only 1.2% for the best device, while the insertion loss increased from 0.08 to 0.38 dB as the wavelength changes from 1260 to 1340 nm. As a mitigation plan for higher insertion loss at longer wavelengths, we suggest replacing the constant radius waveguide bents with adiabatic bends. This solution is expected to improve not only the insertion loss but also reduce the device footprint by a factor of $\sim$24.
Funding
Semiconductor Research Corporation (2713.001, 2984.001).
Acknowledgments
The authors thank GlobalFoundries for providing silicon fabrication through the MPW university program as well as Ken Giewont, Karen Nummy, Dave Riggs, and the rest of the GlobalFoundries team for the technical support. Additionally, the authors wish to acknowledge the contribution of Khalifa University’s high-performance computing and research computing facilities to the results of this research.
Disclosures
The authors declare no conflicts of interest.
Data availability
Data underlying the results presented in this paper are not publicly available at this time but may be obtained from the authors upon reasonable request.
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