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Pixelated volume holographic optical element for augmented reality 3D display

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Abstract

Augmented reality (AR) three-dimensional (3D) display is the hardware entrance of metaverse and attracts great interest. The fusion of physical world with 3D virtual images is non-trivial. In this paper, we proposed an AR 3D display based on a pixelated volume holographic optical element (P-VHOE). The see-through combiner is prepared by spatial multiplexing. A prototype of AR 3D display with high diffraction efficiency (78.59%), high transmission (>80%) and non-repeating views is realized. Virtual 3D objects with high fidelity in depth is reconstructed by P-VHOE, with a complex wavelet structural similarity (CW-SSIM) value of 0.9882. The proposed prototype provides an efficient solution for a compact glasses-free AR 3D display. Potential applications include window display, exhibition, education, teleconference.

© 2022 Optica Publishing Group under the terms of the Optica Open Access Publishing Agreement

1. Introduction

As the metaverse hardware entrance, augmented reality (AR) display has received extensive attention. There is an increasing demand in applications of education, medical, military and online office [1,2]. By combining virtual images with physical objects, AR display can greatly enhance human perception of information. Glasses-free AR display can be divided into reflection-type AR display and optical see-through AR display. Compared with reflection-type AR display, optical see-through AR display allows the direct perception of physical world through a transparent combiner. Elegant setup and natural fusion of virtuality with reality makes see-through AR display a favorable solution for metaverse [37].

Extensive studies have been presented in the field of glasses-free 3D display, such as multiview 3D displays [815], holographic displays [1623], and volumetric displays [2426]. Geometric optics based view modulator has been extensively studied to create multiple views. Most recently, pixelated nanostructure complex has been proposed to reconstruct the lightfield with the features of light weight, thin form factor, and large motion parallax [2732]. However, neither geometric optics based nor planar optics based view modulator is designed for see-through purpose. Indeed, in the field of AR 3D display, the design of combiners is challenging because it requires high transparency in addition to the function of 3D lightfield reconstruction. An optical see-through AR display system with dual virtual image planes was proposed by time-multiplexing. Reflective polarization-dependent lenses successively project left-handed and right-handed circularly polarized images for multiple depth cue [33]. Furthermore, continuous depth cue can be generated by a reflective volume holography based integral imaging. The hologram records the optical function of a lenticular lens array or a microlens array while keeps the features of high transparency [3437]. However, AR 3D display based on integrated imaging inherit self-repeating views. Incorrect motion parallax results in false depth cue, which is a critical issue in AR display. Most recently, a 32-inch glasses-free AR 3D display was proposed by combining a laser projector with a holographic see-through combiner. Pixelated metagratings generated 16 views to form natural motion parallax over a viewing angle of 47°, while a transmission larger than 75% is maintained over the entire visible spectrum. In another study, multilevel blazed gratings are adopted to increase the light efficiency. The sparsely arranged nanostructures provide a promising solution to create a large viewing angle with correct motion parallax for AR application. Yet the spatial resolution was scarified in the system to increase the transmittance [30,37].

In this paper, we propose an optical combiner based on pixelated volume holographic optical element (P-VHOE) for AR 3D display. P-VHOE reconstructs multiple views without blocking ambient light. By integrating the P-VHOE with an off-the-shelf purchased projector, an AR 3D display with high diffraction efficiency, high transmittance and natural motion parallax is achieved.

2. System design

Figure 1 illustrates the schematic diagram of the proposed display system consisting of a P-VHOE and a projector. The projector provides multi-view images on the P-VHOE. Each pixel in the P-VHOE is well aligned with the corresponding pixel from the projector. Through the P-VHOE, the emitted light is modulated to multiple views. The P-VHOE is prepared by reflective volume holography. With high transmittance and superior light modulating capability, P-VHOE serves as a see-through combiner to reconstruct 3D virtual image and to fuse reality with virtuality.

 figure: Fig. 1.

Fig. 1. Schematic illustration of the AR 3D display system.

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One should note the correct motion parallax is of great importance for AR 3D display. Self-repeating views produced by a microlens array or cylindrical lens array provide limited motion parallax or even incorrect motion parallax. Hence, we explore view modulator that provides correct motion parallax for AR application. In prior studies, we have proposed view modulators covered with sparsely covered blazed gratings for light manipulation and 3D lightfield reconstruction [28,30]. Simply, we design surface-relief structures to modulate the emitted beam from each pixel. From the perspective of each view, the pixelated structures focus light beams to the view and work as a focusing lens (Fig. 2(a)). So four grayscale diffractive lenses (GDL) are intertwined to form a view modulator [32]. In a 4-view 3D display, a voxel is comprised of four pixels from 4 GDL. When illuminated by a collimated backlight, the intertwined GDL based view modulator forms 4 views for natural motion parallax, as shown in Fig. 2(b).

 figure: Fig. 2.

Fig. 2. (a) 4 GDL with horizontally shifted optical axis. (b) Four views are generated by a view modulated covered with intertwined GDLs

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The diffraction efficiency of GDL directly affects the light efficiency of holographically recorded P-VHOE. The focusing efficiency of GDL can be expressed as

$${\eta _m} = \textrm{sinc}[\frac{{{\lambda _0}({n_\lambda } - 1)}}{{\lambda ({n_{{\lambda _0}}} - 1)}} - m], $$
where λ0 is the center wavelength of the GDL, m is the diffraction order, λ is the incident wavelength. nλ and nλ0 are the refractive indices in the medium of incident light with wavelengths λ and λ0, respectively. When λ=λ0 and m = 1, the GDLs with continuous surface-relief structures possess a diffraction efficiency of 100%.

Illuminated by a collimated planar backlight, the intertwined GDL based view modulator is incompatible with AR display. Therefore, a P-VHOE was adopted as an optical combiner by recording the wavefront of a intertwined GDL based view modulator. According to the Kogelnik coupled wave theory [38], the diffraction efficiency of reflective volume holography can be described as

$$\eta = \textrm{tan}{\textrm{h}^2}[\frac{{\pi {n_1}\delta \cdot \exp ( - \alpha \delta )}}{{\lambda \sin \theta }}], $$
where n1 and δ are the refractive index modulation and the thickness of the recording medium, respectively. α is the absorption coefficient. θ is the incident angle of the reference beam. According to Eq. (2), the diffraction efficiency is influenced by the incident angles of the reference beam and the absorption coefficient of the recording medium.

Since the diffraction efficiency is a vital parameter that greatly affects the display performance, we further theoretically analyzed the properties in Fig. 3. Figure 3(a) shows that the diffraction efficiency climbs up to 100% when the incident angle is larger than 60°. So we choose an incident angle of 69.86° in the experiment. Figure 3(b) illustrates the dependence of diffraction efficiency on absorption ecoefficiency and medium thickness. While a photopolymer with a thickness of 5 µm cannot provide a maximized diffraction efficiency, the diffraction efficiency drops rapidly as the increment of the absorption coefficient in a thicker recording medium. Therefore, the thickness of the photopolymer is set to 15 µm in the experiment. We further analyzed the angular and spectral sensitivity of reflective volume holography. From Fig. 3(c), the diffraction efficiency maintains high when the deviation of incident angle is within ±5°. From the system level, adequate tolerance of incident angle is favorable to provide a robust and user-friendly AR display. Moreover, the diffraction efficiency is very sensitive to the irradiance wavelength with a full width at half maximum of 3.02 nm (Fig. 3(d)). Benefit from the sensitive spectral response, no chromatic aberration will be observed even when a white light source is adopted to reconstruct the phase information from the photopolymer.

 figure: Fig. 3.

Fig. 3. Theoretical analysis of diffraction efficiency. (a) Diffraction efficiency dependence on incident angle. (b) Diffraction efficiency dependence on absorption coefficient and material thicknesses.(c) Sensitivity of diffraction efficiency on incident angle. (d) Sensitivity of diffraction efficiency over irradiance wavelength

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The recording and reconstructing principle of the P-VHOE is introduced in Fig. 4. In the recording process, a plane wave signal beam passes through the view modulator and interferes with a spherical wave reference beam. The optical properties of the view modulator are then recorded in the photopolymer. The wavefront information of the view modulator is then reconstructed by a displaying beam as the reference beam in the recording scheme. As the P-VHOE modulates only Bragg-matched lights, Bragg mismatched lights from the physical world directly pass through the optical combiner without deflection. P-VHOE recorded by a view modulator covered with GDL eliminated self-repeating views produced by a lens array.

 figure: Fig. 4.

Fig. 4. Principle of the P-VHOE: (a) recording, (b) reconstruction.

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3. Experiments and results

3.1 Fabrication of the P-VHOE

We first fabricated an intertwined GDL based view modulator by a self-developed grayscale lithography system (MICROLAB, SVG Optronics). A detailed description of the fabrication process can be found in the prior studies. The resolution of view modulator is 200×200 pixels, and the size of each pixel is 209.088×209.088 µm. The light efficiency of the GDL is 82% in experiment.

The experimental setup for fabricating P-VHOE is shown in Fig. 5. The central wavelength of the laser (IK4151R-C, KIMMON) is 442nm, in consistent with the designed wavelength of the GDL based view modulator. A beam splitter divides the laser into two beams: the signal beam and the reference beam. The signal beam is expanded and normally incident on the view modulator. The reference beam illuminates the view modulator at an angle of 69.86° in the form of a spherical wave. The photopolymer (PP-P-G) is provided by Beijing Spectrum Treasure Printing Technology with a thickness of 15 µm. In the recording process, the photopolymer is exposed to a light intensity of 30mJ/cm2. The device is then UV-cured by a UV lamp at a power of 1kW for 3 mins. Finally, the P-VHOE is baked in the oven at 100°C for 15 mins.

 figure: Fig. 5.

Fig. 5. (a) Schematic diagram of the experimental setup for recording the P-VHOE. ES, electronic shutter; BS, beam splitter; M, mirror; SF, spatial filter; CL, collimating lens; PP, photopolymer plate.

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3.2 Characteristics of the P-VHOE

The P-VHOE diffracts the incident reference beam into views with large diffraction angle. As a result, it is difficult to directly measure its diffraction spectrum. Alternatively, we calculate the diffraction efficiency by measuring its transmission spectrum and reflection spectrum. The transmittance and reflectance over the visible spectrum were measured by a spectrometer (SPECORD 210 PLUS, Analytikjena). As shown in Fig. 6, the transmittance of Bragg-mismatched light is higher than 80% for the light wavelength larger than 500nm. The minimum transmittance is 13.08% at the wavelength of 431.5nm, suggesting a slightly shift of the Bragg condition. The reflectance of P-VHOE is 8.33%. If we ignore scattering and absorption of the photopolymer, the diffraction efficiency is calculated as 78.59%.

 figure: Fig. 6.

Fig. 6. Transmittance and reflectance curve of the P-VHOE.

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Since the P-VHOE is working as a see-through combiner, the transparency is a critical parameter. We evaluated the transparency of P-VHOE and GDL, respectively, by placing a physical object behind them. The images are captured by a CCD camera (D810, Nikon). Here we introduce the complex wavelet structural similarity (CW-SSIM) index evaluation function to analyze image similarity between the original image and the images pass through a combiner, namely the intertwined GDL or the P-VHOE [39]. The CW-SSIM is defined as

$$S({p_x},{p_y}) = \frac{{2\left|{\sum\limits_{i = 1}^n {{c_{x,i}}c_{y,i}^\ast } } \right|+ k}}{{\sum\limits_{i = 1}^n {{{|{{c_{x,i}}} |}^2} + \sum\limits_{i = 1}^n {{{|{{c_{y,i}}} |}^2} + k} } }},$$
where ${p_x} = \{{{c_{x,i}}|{i = 1,\ldots ,n} } \}$ and ${p_y} = \{{{c_{y,i}}|{i = 1,\ldots ,n} } \}$ are the same pixels in the same wavelet subbands of the two images, c* denotes the complex conjugate of c and k is a small positive constant, the constant k is introduced to improve the robustness of the CW-SSIM. CM-SSIM varies from 0-1. A value of 1 indicates high similarity, while a value of 0 suggests low similarity. We take the same area within the dashed box in Figs. 7(a)–7(c), and compare them with the physical object. The CW-SSIM value is 0.6157, and 0.9882 for intertwined GDL and P-VHOE, respectively. From the experiment, P-VHOE has a high transparency similar to a blank of glass (0.9974). Negligible deflection has been induced by P-VHOE, suggesting it as an excellent candidate for see-through combiner.

3.3 Characteristics of the AR 3D display

Finally, we built an AR 3D display prototype by integrating a laser projector (ZH33, Optoma) with P-VHOE, as shown in Fig. 8(a). The distance between the projector and P-VHOE is 570 mm, and the incident angle is 69.86°, corresponding to the Bragg condition. In the proof-of-concept experiment, 200×200 pixels are projected on and aligned with the pixels of P-VHOE.

 figure: Fig. 7.

Fig. 7. Optical see-through effect of (a) Intertwined GDL. (b) P-VHOE.(c) Blank glass.

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 figure: Fig. 8.

Fig. 8. (a) Experimental setup of the proposed AR 3D display system. (b) 4 separated convergent viewpoints at a distance of 500 mm of intertwined GDL based view modulator. (c) The intensity distribution of the convergent viewpoints of intertwined GDL and P-VHOE.

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The view distribution is captured by a CCD camera (D810, Nikon) placed at the focal plane (Fig. 8(b)). The angular resolution is 3°. With an angular divergence of 0.85°, the views are well separated. The viewing angle of natural motion parallax is 9.85°. From the view distribution, the wavefront information of intertwined GDL based view modulator has been recorded in P-VHOE with high fidelity, as shown in Fig. 8(c). Compared with intertwined GDL, the view intensity of P-VHOE decreases, which verified a diffraction efficiency of less than 100%. Material absorption and insufficient refractive index modulation attribute to the experimental deviation.

We further test the crosstalk between views by four letters “S”, “U”, “D”, and “A”. Four letters are nicely separated and projected to four views by the P-VHOE combiner (Fig. 9(a)). Then we built a 3D model in the 3D computer graphic software 3DS MAX to test the display performance. From Fig. 9 (b), the virtually projected label “36km/h” has a good fusion with a toy car, placed 100 mm behind the P-VHOE. The 3D arrow fuses well with the physical road, providing a natural motion parallax with correct depth cue. In addition, video-rate 3D display is achieved by simply projecting video clip with multiview information on the P-VHOE (Visualization 1).

 figure: Fig. 9.

Fig. 9. (a) Experimental results of viewpoints separation. (b) Experimental results of the AR 3D display (Visualization 2).

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4. Discussion and conclusions

In this paper, we proposed an AR 3D display system based on a P-VHOE and a projector. The P-VHOE is fabricated by recording the wavefront information of intertwined GDLs with reflective volume holography. The viewing angle of the P-VHOE is 9.85° with an angular separation of 3°. P-VHOE possesses a transmittance higher than 80% for the wavelength of 500 nm and above. The diffraction efficiency is as high as 78.59%. The CW-SSIM value of images captured through a P-VHOE is 0.9882, similar to the value of images captured through a blank glass (0.9974). In an AR 3D display prototype, we demonstrate a natural fusion between virtual 3D images and physical objects.

Although monochromatic AR 3D display is demonstrated, full-color AR 3D display can be realized by spatial multiplexing. Moreover, we demonstrated a 4-view 3D display with horizontally parallax. Full motion parallax with tailorable view distribution can be easily achieved by re-organizing the GDLs in the view modulator. The number of views and the viewing angle can be further increased by optimizing the GDLs or adopting time division multiplexing.

In summary, with the feature of high transmittance, high light efficiency, high transparency, and non-repeating views, P-VHOE serves as an excellent candidate for optical combiner. The AR 3D display based on P-VHOE provides natural motion parallax. Consisting of only two components, the AR 3D display setup is simple, robust, and efficient. The proposed AR 3D display system provides a feasible solution for various commercial applications, such as head-up displays, head-mounted displays, window display, exhibition and advertisement.

Funding

National Key Research and Development Program of China (2021YFB3600500); National Natural Science Foundation of China (61975140, 62075145); Jiangsu Provincial Key Research and Development Program (BE2021010); Leading Technology of Jiangsu Basic Research Plan (BK20192003); Priority Academic Program Development of Jiangsu Higher Education Institutions.

Disclosures

The authors declare no conflicts of interest.

Data availability

The paper and Supplementary Information provide the data that support the results of our study. Additional supporting data generated during the study can be obtained from the corresponding authors.

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Supplementary Material (2)

NameDescription
Visualization 1       Dynamic display from one view
Visualization 2       AR 3D display with horizontal parallax

Data availability

The paper and Supplementary Information provide the data that support the results of our study. Additional supporting data generated during the study can be obtained from the corresponding authors.

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Figures (9)

Fig. 1.
Fig. 1. Schematic illustration of the AR 3D display system.
Fig. 2.
Fig. 2. (a) 4 GDL with horizontally shifted optical axis. (b) Four views are generated by a view modulated covered with intertwined GDLs
Fig. 3.
Fig. 3. Theoretical analysis of diffraction efficiency. (a) Diffraction efficiency dependence on incident angle. (b) Diffraction efficiency dependence on absorption coefficient and material thicknesses.(c) Sensitivity of diffraction efficiency on incident angle. (d) Sensitivity of diffraction efficiency over irradiance wavelength
Fig. 4.
Fig. 4. Principle of the P-VHOE: (a) recording, (b) reconstruction.
Fig. 5.
Fig. 5. (a) Schematic diagram of the experimental setup for recording the P-VHOE. ES, electronic shutter; BS, beam splitter; M, mirror; SF, spatial filter; CL, collimating lens; PP, photopolymer plate.
Fig. 6.
Fig. 6. Transmittance and reflectance curve of the P-VHOE.
Fig. 7.
Fig. 7. Optical see-through effect of (a) Intertwined GDL. (b) P-VHOE.(c) Blank glass.
Fig. 8.
Fig. 8. (a) Experimental setup of the proposed AR 3D display system. (b) 4 separated convergent viewpoints at a distance of 500 mm of intertwined GDL based view modulator. (c) The intensity distribution of the convergent viewpoints of intertwined GDL and P-VHOE.
Fig. 9.
Fig. 9. (a) Experimental results of viewpoints separation. (b) Experimental results of the AR 3D display (Visualization 2).

Equations (3)

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η m = sinc [ λ 0 ( n λ 1 ) λ ( n λ 0 1 ) m ] ,
η = tan h 2 [ π n 1 δ exp ( α δ ) λ sin θ ] ,
S ( p x , p y ) = 2 | i = 1 n c x , i c y , i | + k i = 1 n | c x , i | 2 + i = 1 n | c y , i | 2 + k ,
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