Abstract
A new optimization method based on the topological derivative concept is developed for the electromagnetic design problem. Essentially, the purpose of the topological derivative method is to measure the sensitivity of a given shape functional with respect to a singular domain perturbation, so that it has applications in many relevant fields such as shape and topology optimization for imaging processing, inverse problems, and design of metamaterials. The topological derivative is rigorously derived for the electromagnetic scattering problem and used as gradient descent direction to find local optima for the design of electromagnetic devices. We demonstrate that the resulting topology design algorithm is remarkably simple and efficient and naturally leads to binary designs, while depending only on the solution of the conventional finite element formulation for electrodynamics. Finally, several numerical experiments in two and three spatial dimensions are presented to illustrate the performance of the proposed formulation.
© 2019 Optical Society of America under the terms of the OSA Open Access Publishing Agreement
1. Introduction
The design of electromagnetic devices is a challenging engineering effort due to the complex dynamics of electromagnetic waves in dielectric and conductive media. Those rich dynamics, even in linear media, give rise to a multitude of effects—from resonances and waveguiding to bandgaps, metamaterials and topological effects—that empower researchers and engineers to design progressively more complex and efficient systems and devices. Optimization plays a key role in this process and it can be as simple as tuning a few geometrical parameters of the structure, or as complex as designing the whole structure itself based on high-level functionality goals. The latter case is usually referred to as topology optimization, where the shape of the device, or its material composition and distribution, are somehow mapped to the optimization variables.
Recent decades have seen a constant progress in topology optimization in electromagnetic devices over the whole frequency spectrum between RF and UV. Since the pioneering work by Bendsøe and Kikuchi [1], considerable improvements have been made on topology optimization, giving rise to several different approaches, including the so-called Solid Isotropic Material with Penalization (SIMP) or density-based method [2], which can be considered as the most popular method employed for topology optimization.
The reviews by Jensen and Sigmund [3] and by Molesky et al. [4] offer a thorough picture of this progress, with particular interest in the field of nanophotonics. The short wavelengths combined with advanced and precise fabrication methods for large areas (with respect to the wavelength) make topology optimization in nanophotonics particularly challenging, but, at the same time, a rewarding effort. Important contributions in the field have been obtained by the density-based method, from which we highlight the pioneering works [5–10]. Time and again, non-intuitive designs obtained through the most diverse topology optimization methods have demonstrated figures of merit far beyond their intuitive counterparts, including bio-inspired methods [11–13], transformation optics [14–16], level-set methods [17–19], perturbation theory techniques [20], objective-first formulation [21] and pixel-by-pixel optimization method [22,23]. Recent proposals also deal with manufacturing uncertainties and fabrication constraints [24–29], which are important to guarantee that the optimized designs can be fabricated using current technology.
Advancing the development of efficient topology optimization methods, in this work we present a formulation for the electromagnetic scattering problem based on the topological derivative method. The concept of topological derivative was first proposed in the context of shape and topology optimization [30]. A complete description of the method can be found in [31]. This relatively new concept has applications in many different fields such as electromagnetic scatterers [32], band-gap structures [33], image processing [34], multi-scale constitutive modeling [35] and, fracture [36] and damage [37] mechanics. For an account on the theoretical development and applications of the topological derivative method, see the series of review papers [38–40] and references therein.
The main idea of the topological derivative method is to compute the variation of a predefined functional over a change in the topology of a given domain. More intuitively, if the domain is composed of two materials, it calculates the variation of the functional when those materials are swapped in a given location, similar to a gradient of the functional. The topological derivative can, therefore, be used in any gradient-based optimization algorithm. In the context of topological-derivative-based topology optimization methods, the algorithms available in the literature usually combine topological derivatives with shape derivatives or level-set methods [41–44], leading to a two-stage topology/shape optimization procedure. More precisely, new features are nucleated according to the topological derivative, while standard tools in shape optimization are used to move the new boundaries. Following the original ideas proposed by Amstutz & Andrä [45], in this paper a topology optimization algorithm based on the topological derivative together with a level-set domain representation method is devised. The basic idea consists in achieving a local optimality condition written in terms of the topological derivative and a level-set function, leading to an efficient one-stage algorithm driven by the topological derivative only. In particular, the associated topological derivative is rigorously derived and used as gradient descent direction to find local optima for the inverse electromagnetic design problem. We demonstrate that the resulting topology design algorithm is remarkably efficient and of simple computational implementation, since it features a minimal number of user-defined algorithmic parameters.
One important difference of the topological derivative formulation from more conventional approaches based on the level-set method [46], is that it does not require one to solve any auxiliary evolution problem such as the Jacobi equation and, more importantly, the resulting algorithms do not require any special features from the initial condition, such as a minimal number of holes in the domain. The implementation of the algorithm requires only the solution of the original electromagnetic problem and its adjoint, both which have the same formulation and, as such, can be solved by the same Finite Element Method (FEM) implementation (for instance, COMSOL Multiphysics’ electromagnetic solver) with just a change of the source term. From both solutions, the derivative of the objective function with respect to the device topology is directly obtained, i.e., no further calculations based on the chain rule for derivatives are necessary, which makes the algorithm straightforward to implement for a variety of objective functions.
Furthermore, whereas in density-based method a gradient vector is calculated with respect to continuous changes in the dielectric constant (or any other material parameter) over the optimization domain, the topological derivative, as the name implies, is calculated with respect to the topology itself. That means when two materials are chosen for the design problem—for example, Si and SiO2, as is often the case in nanophotonics—the topological derivative results in designs where the dielectric constant is either that of Si or SiO2. On the other hand, density-based methods result in dielectric constant values in the range between those of SiO2 and Si, what is usually called a gray-scale design. It is often the case that a binarization step is then required to discretize the design, possibly modifying its calculated optimal response, although recent advances in projection techniques [47–52] are capable of both tackling the binarization issue and offering accurate control of the minimal length scales in the design, which is of utmost importance for any practical purposes in any optimization method. Fabrication constraints can also be included in the topological derivative formulation as a penalty in the level-set function used to characterize the topology [29]. As a proof-of-concept, we demonstrate the implementation of a simple hard constraint for conventional fabrication technology in integrated photonics in two of the presented examples. Further exploration of the best techniques to introduce such constraints—particularly in three-dimensional problems—are out of the scope of this work.
This paper is organized as follows: in Section 2, the electromagnetic scattering problem is defined, where the goal is to design a dielectric (possibly lossy) device based on a predefined objective function. Section 3 introduces the topological derivative method in the context of electromagnetic scattering problems. Finally, Section 4 presents several design examples obtained from different objective function definitions both in two and three spatial dimensions, before a short summary of this work. The theoretical foundations and the derivation of the topological derivative associated with the electromagnetic problem are described in the Appendix A.
2. Model problem
Let us consider an open and bounded domain $\mathcal {D} \subset \mathbb {R}^{d}$, with $d=2,3$, as illustrated in Fig. 1. A near-field domain is denoted as $\mathcal {B}_R \subset \mathcal {D}$, with boundary $\Gamma = \partial \mathcal {B}_R$. The optimization region is given by $\Omega \subset \mathcal {B}_R$, which is split into two disjoints subdomains $\Omega _a$ and $\Omega _b$, such that $\Omega = \Omega _a \cup \Omega _b$ and $\Omega _a \cap \Omega _b = \emptyset$, with $\Omega _a$ and $\Omega _b$ representing regions with refractive index $n_1$ and $n_2$ respectively (light and dark regions in Fig. 1). The weak form of the electromagnetic scattering problem (assuming linear and isotropic media) is stated in the conventional FEM formulation [53,54]: find $E \in \mathcal {V}$, such that
The goal is to maximize or minimize a shape functional given, in general form, by
where $\langle \cdot , \cdot \rangle$ is the standard internal product and $\ast$ is used to denote the complex conjugate. The complex-valued, scalar or vector function $\varphi (E)$ is assumed to be linear with respect to its argument, namely3. The topological derivative method
A quite general approach for dealing with such topology optimization problem is based on the concept of topological derivative [31,56], which, in our particular case, represents the (topological) sensitivity of the shape functional $\psi (E)$ with respect to the nucleation of a small inclusion confined in $\Omega$ endowed with different material properties from the background. To be more precise, the associated topological derivative is given here by the following result:
Theorem 1 Let $\psi (E)$ be the shape functional (5), with $E$ used to denote the solution to the variational problem Eq. (1). Then, its topological derivative can be written as
for almost all $x \in \Omega$. The contrast $\gamma (x)$ on the material properties is defined asProof 1 The proof of this results is presented in the Appendix A.
Corollary 2 From the definition for the contrast $\gamma (x)$ in Theorem 1, the topological derivative can be rewritten as
where the signal function $s(x)$ is given byIt is important to notice that the solution of Eq. (9), required to find $D_T \psi (x)$ in Eq. (10), can be obtained by the same solver used to evaluate the original FEM formulation Eq. (1), except for the change in the source term on the right-hand side. Therefore, the implementation of the topological derivative-based optimization algorithm does not depend on the implementation of new algorithms. Many commercial and open source FEM solvers can be used to implement Eq. (9), including COMSOL Multiphysics and FEniCS [57].
4. Numerical results
In this section, a topology optimization algorithm based on the topological derivative combined with a level-set domain representation method is presented. It has been proposed in [45] and it consists basically in achieving a local optimality condition for the optimization problem we are dealing with, given in terms of the topological derivative and a level-set function. In particular, the domains $\Omega _a$ and $\Omega _b$ are characterized by a level-set function $\zeta$ of the form:
The process ends when the condition $\theta _j \leq \varepsilon _\theta$ is satisfied at some iteration, where $\varepsilon _\theta$ is a given small numerical tolerance. If $\alpha$ is found to be smaller then a given numerical tolerance and the local optimality condition is not yet satisfied, namely $\theta _j\;>\;\varepsilon _\theta$, then a mesh refinement of the domain $\Omega$ is carried out in iteration $j$ and the process is continued.
In practice, the objective functions in all the following examples converged to acceptable values much sooner than the optimality condition on $\theta _j$, which may require extreme mesh refinements. That means that stopping criteria based on electromagnetic design requirements, such as insertion loss above −1 dB or reflection below −20 dB, are reached faster than the absolute convergence of the problem, which can save on computation time.
In the following sections we present a few examples of optimization results for two and three-dimensional devices. Each example uses a different objective function $\Psi (\Omega )$ defined in terms of transmission or reflection coefficients (scattering parameters) or far field radiation. They are intended to demonstrate the flexibility offered by the optimization method. Information on the required computational resources is reported in Appendix B.
4.1 Reflector
The goal in this first example is to design a reflector for a conventional silicon rib waveguide at 1.55 µm. The objective of the optimization is to maximize the reflection coefficient, i.e., maximize $|S_{11}|^{2}$ for a 1-port device at a single wavelength.
To define the objective function in terms of scattering parameters $S_{\ell m}$, the input and output ports of the device must be defined over $\Gamma$. With the normalized input mode $m$ excited, the coefficient can be calculated by projecting the electromagnetic fields onto the normalized output port mode $(e_\ell , h_\ell )$ [60–62]:
For the reflector, we can define the objective function to be minimized
The optimization domain is defined as a 2.5 µm × 2.5 µm area at the end of a 450 nm-wide waveguide, illustrated in Fig. 2(a). The electric field is perpendicular to the simulation domain and the refractive indices used are of SiO2 and that of a 220 nm Si slab waveguide in SiO2 with the appropriate polarization. All other 2D simulations presented here use these same polarization and refractive indices.
The results of the optimization can be seen in Fig. 2. The electric field magnitude distribution along the waveguide in Fig. 2(a) distinctively presents the standing wave profile expected from a good reflector. The final design presents a reflection coefficient of 0.94 (−0.29 dB). The convergence plot of Fig. 2(b) shows that the objective function quickly converges, surpassing −1 dB even before the first mesh refinement. The absolute convergence parameter $\theta$ is more noisy and converges more slowly than the objective function. In larger and more complex problems it is a good idea to use the objective function as a stopping criterion, based on practical device requirements.
It is interesting that the shape of the final reflector resembles a conventional grating, except for a few deformations. A grating would be the intuitive way to manually design a reflector and, although the initial condition for the optimization was a homogeneous block of Si, the algorithm started approaching the grating-like design already on the first step, as shown in Fig. 2(c). It is possible to identify regions at the sides of the main radiation direction where the design seems to have an “inverted phase” and a higher fraction of Si. Towards the far end of the reflector it also loses its spherical appearance. Finally, we note that the region directly in touch with the input waveguide appears to form a rounded cap that shapes the outgoing waves to conform to the grating.
4.2 Power splitter
An unbalanced power splitter can be designed by combining the transmission coefficients from several outputs in the objective function. This example demonstrates the 2D optimization of a $2\mathbin {:}1$ power splitter through the following objective function and topological derivative:
The optimization area measures 4.0 µm × 3.0 µm and is initialized as a uniform block of Si. The resulting device is presented in Fig. 3(b) in conjunction with the connecting waveguides. The plot in Fig. 3(a) shows the wavelength response achieved by optimizing at the 2 selected wavelengths: the splitter presents a flat response in most of the 300 nm range simulated. The wideband simulation was performed by Finite Difference in Time Domain (FDTD) method using MEEP [63], and it matches the FEM simulations at both wavelengths used for optimization. The electric field magnitude distributions at those wavelengths in Figs. 3(c) and (d) does not seem to contain any resonant structures, which probably assists in the flat splitter response.
The device was also optimized with hard fabrication constraints applied at each iteration in the form of opening and closing operations [59] in the material distribution to remove small features and ensure a minimal radius of 50 nm throughout the optimization region. The resulting topology, displayed in Fig. 3(e), is similar to the previous one, except for the removal of small features. The transmission coefficients, which can be seen as the cross and plus markers in Fig. 3(a), are within 5% of the unconstrained values, thus showing that fabrication constraints can be included in the proposed algorithm.
4.3 Modal multiplexer
This 2D example demonstrates the possibility of using the same 4.0 µm × 3.0 µm area as before to optimize a more complex device: a wideband 2-mode multiplexer. The objective function has to be altered to include both input modes, and, therefore, reads:
The optimization area, initial conditions and wavelengths are the same as for the power splitter, but the resulting topology in Fig. 4(b) is quite different. The spectral response is extremely flat, even though the optimization was performed at only 2 wavelengths, covering more than 300 nm with transmission above −1.5 dB. Similar to the power splitter case, this happens because the small wavelength difference between the simulations (less than 5%) is enough to inhibit the appearance of strongly resonant structures, as can be seen in in the field plots of Figs. 4(c)–(f).
4.4 Diplexer
The optimization over several wavelengths can also be used to tailor the spectral response of the device beyond a flat curve. Specific filters can be designed using this feature. As an example, we design a compact diplexer that splits signals from the O and C bands using $\lambda \in$ {1.31 µm, 1.55 µm}. In this case the objective function is
In contrast to the previous designs, the resulting topology presents some resonant features, as can be seen in the electric field magnitude distributions in Figs. 5(c) and (d) in the form of more intense and localized spots. Such resonant features help define the spectral response of the diplexer, presented in Fig. 5(a), which directs each wavelength range towards a different output port with less than 1 dB insertion loss. The exact values for the insertion losses at 1.31 µm and 1.55 µm are, respectively, −0.88 dB and −0.77 dB, which are very similar to the results reported by Piggott et al. [64] using an objective-first, adjoint-based method. Once again, the lines are results from a FDTD simulation to evaluate the device response in a wider range of wavelengths.
This example was also re-optimized with hard fabrication constraints in place in order to demonstrate that they can also be included in 3D designs. In this case, besides the opening and closing operations in the propagation plane to remove small features (exactly as used in the power splitter example) another constraint in the perpendicular direction was enforced that eliminated material changes in this direction, i.e., the device can be fabricated in a single etch step that removes the full 220 nm silicon layer. For each position of the optimization domain in the horizontal plane, the material for all elements along the perpendicular direction (perpendicular to the figure plane) is chosen by simple majority of the signs of the level-set function for those elements. The results for the insertion losses at 1.31 µm and 1.55 µm are, respectively, −2.4 dB and −2.1 dB, significantly lower than the unconstrained results. This is a direct result of the small features found in the unconstrained run. The room for improvement of those results indicate that further exploration of alternative constraint formulations should be pursued in the future, including the allowance of pre-determined etch depths and the use of a penalty function instead of a hard constraint.
4.5 Dual-polarization fiber coupler
This example proposes the design of a coupling structure analogous to a grating coupler for a Si waveguide with cross-section 450 nm × 220 nm. However, the design targets the modes of a photonic crystal fiber (PCF) instead of a conventional single-mode fiber, and it aims to couple both $x$ and $y$ polarization modes into the waveguide’s TE and TM modes, respectively. The challenge in this example is that no intuitive design exists that produces reasonable coupling coefficients, specially considering vertical fiber coupling. In Figs. 6(a) and (b) we can see the electric fields distributions for the fiber and waveguide modes.
The objective function is similar to Eq. (27), except that the optimization is performed at a single wavelength: 1.55 µm. The resulting topology, in Fig. 6(c), displays more details and higher complexity than previous examples. This is both because the optimization region is larger (5.0 µm × 5.0 µm × 220 nm) and the problem itself is more complex. Nonetheless, the dual-polarization coupler presents coupling efficiencies of −2.50 dB and −2.89 dB for the TE and TM modes, respectively. The cross-talks from TE to $y$ polarization and from TM to $x$ polarization are, respectively, −19.6 dB and −29.1 dB. Although fabrication constraints would still have to be imposed on the geometry, we believe these are encouraging results for a long-sought, compact, dual polarization coupler for silicon photonics.
4.6 Dielectric nanoantenna
In this example, our goal is to design a compact Si nanoantenna with main radiation lobe perpendicular to the substrate. The shape functional that will be optimized is the far field of the antenna, given by
Because $\varphi : \mathcal {V} \mapsto \mathbb {C}^{d}$ is a complex-valued vector function, then $\langle \varphi ^{\ast }(E), \varphi (E) \rangle = \varphi ^{\ast }(E) \cdot \varphi (E)$. In this particular case, the adjoint problem Eq. (9) reads: find $V \in \mathcal {V}$, such that
In order to maximize the far field, we define the objective function to be minimized as
The optimization results in a design with reflection coefficient of −16.9 dB at wavelength 1.55 µm and antenna gain of 18.8 dB, as shown in Fig. 7(c). The device topology and electric field magnitude distribution at 1.55 µm can be seen in Figs. 7(a) and (b). It is particularly interesting to observe the field intensities radiating in the forward and upward directions in Fig. 7(b), which match the 2 largest radiation lobes in the gain pattern of Fig. 7(c) in the $zx$ plane, as it would be expected.
5. Conclusions
In this work an optimization algorithm for the electromagnetic design problem based on the topological derivative method has been proposed. Because of the general formulation of the problem, the possibilities for the shape functional and objective function are unlimited. Several examples of optimized devices in two and three spatial dimensions are presented with different objective functions, including both near field and far field formulations. All examples converge to successful results starting from a block of Si or SiO2, indicating the robustness of the algorithm to initial conditions. Other useful formulations for the objective function that can be explored in the future include the total radiated power or the scattering cross-section of the optimized domain. Those could be used to design dielectric particles with enhanced emission or specific effective areas. Besides its robustness and the flexibility in the definition the objective function, the topological derivative-based optimization method has two other important features: straightforward implementation, since the adjoint problem can be solved by the same solver used for the electromagnetic scattering problem; and binary search space by definition, which avoids the need for a binarization of the optimal solution. For these reasons, we believe the topological derivative-based method will become a valuable tool in the design of compact and complex optical components in the future.
Appendix A. Topological sensitivity analysis
In this appendix, we present the proof of the main theoretical result of the paper stated through Theorem 1. Let us start by introducing a topological perturbation confined in a small ball $\mathcal {B}_\varepsilon (x_0) \subset \Omega$ of size $\varepsilon$ and center at $x_0 \in \Omega$ of the form (see sketch in Fig. 8)
Appendix A.1. Existence of the topological derivative
The existence of the topological derivative associated to the problem we are dealing with is ensured by the following result:
Lemma 3 Let $E$ and $E_\varepsilon$ be the solutions of the variational problems Eq. (1) and Eq. (35), respectively. Then, the following a priori estimate holds true:
Proof 2 We start by rewriting Eq. (1) as follows:
Remark 4 The estimate Eq. (36) in Lemma 3 can be written simply as
Appendix A.2. Proof of the main result
Let us subtract Eq. (5) from Eq. (34) to obtain
From the definition for the contrast Eq. (33), the variational problem (35) can be written as: find $E_\varepsilon \in \mathcal {V}$, such that
Finally, the leading term of the expansion Eq. (64) can be identified as the topological derivative of the shape functional $\psi (E)$, which concludes the proof of Theorem 1.
Appendix B. Computational resources
As an indication of the computational resources required to perform the optimizations presented in the previous examples, Table 1 presents the total computational time spent in each of them as well as the number of iterations performed. The stopping criteria for all examples was not defined in terms of their objective function; the optimizations were allowed to continue until no further improvements could be found and the optimization mesh could not be further refined due to the memory limits in the computers. It is important to notice that, as a consequence, the final iterations are much slower than the initial ones.
Funding
Fundação de Amparo à Pesquisa do Estado de São Paulo (2015/24517-8, 2016/19270-6, 2018/25339-4); Fundação Carlos Chagas Filho de Amparo à Pesquisa do Estado do Rio de Janeiro (E-26/203.041/2017); Conselho Nacional de Desenvolvimento Científico e Tecnológico (302036/2018-0, 310512/2017-4, 408274/2018-2, 438272/2018-8); Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (88881.311020/2018).
Disclosures
The authors declare no conflicts of interest.
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