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Efficient 3D scanning measurement system based on asymmetric trinocular vision and a multi-line laser

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Abstract

The laser scanning measurement system has a pivotal role in precision measurement thanks to the non-contacting and low-cost advantages, but traditional methods and systems are inadequate in terms of accuracy, efficiency, and adaptability. In this study, an efficient 3D scanning measurement system based on asymmetric trinocular vision and a multi-line laser is developed to improve the measurement performance. The system design, working principle, and 3D reconstruction method are explored, as well as the innovation of the developed system. Furthermore, an efficient multi-line laser fringes indexing method is presented based on K-means $++$ clustering and hierarchical processing to improve processing speed with guaranteed accuracy, which is the key point of the 3D reconstruction method. Various experiments are conducted to verify the capability of the developed system, and the results show that the developed system fulfills measurement needs in adaptability, accuracy, effectiveness, and robustness. The developed system achieves better results than commercial probes for complex measurement conditions, and measurement precision can be achieved to within 18 µm.

© 2023 Optica Publishing Group

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Supplementary Material (3)

NameDescription
Visualization 1       Video of image processing and clustering
Visualization 2       Video record of scanning measurement
Visualization 3       Multi-view of the point clouds introduced in the experiment

Data availability

No data were generated or analyzed in the presented research.

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