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Three-dimensional gradient index microlens arrays for light-field and holographic imaging and displays

Abstract

The geometric, intensity, and chromatic distortions that are a result of the limitations of the material and processes used to fabricate micro-optical lens arrays (MLAs) degrade the performance of light-field systems. To address these limitations, inkjet print additive manufacturing is used to fabricate planar gradient index (GRIN) lenslet arrays, in which volumetric refractive index profiles are used to embed optical functions that would otherwise require multiple homogeneous index MLA surfaces. By tailoring the optical ink feedstock refractive index spectra, independent control over dispersion is achieved, and achromatic performance is made possible. Digital manufacturing is shown to be beneficial for optimizing individual micro-optical channels in arrays wherein the shape, size, aspect ratio, focal length, and optical axis orientation of the lenslets vary as a function of the position within the optical field. Print fabrication also allows opaque inter-lens baffling and aperture stops that reduce inter-channel cross talk, improve resolution, and enhance contrast. These benefits are demonstrated in a light-field display testbed.

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Supplementary Material (5)

NameDescription
Visualization 1       Inkjet print fabrication of optics performed using customized one-meter format graphics printer, showing printheads, and the carriage path trajectory used to fabricate multiple microlens arrays simultaneously
Visualization 2       Video showing holographic display testbed configured with a 3D GRIN (axial and radial polynomial functions) microlens array including inter-lenslet baffling to reduce cross talk when integrated with LED display. Showing extended field of view made po
Visualization 3       Video showing holographic display testbed configured with a 3D GRIN (axial and radial polynomial functions) microlens array integrated with an underlying LED display
Visualization 4       Lightfield display testbed using commercial molded plastic microlens arrays to transmit LED projected information, showing crosstalk of information after a limited viewing angle.
Visualization 5       Wavefront phase measurements obtained using digital holographic microscopy, showing the effect of tilting the optical axis on the individual lenslets across the row through the center of the microlens array

Data availability

Data underlying the results presented in this paper are not publicly available at this time but may be obtained from the authors upon reasonable request.

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