Abstract

KH2PO4 (KDP) crystal is a kind of excellent nonlinear optical component used as a laser frequency conversion unit in a high-power laser system. However, KDP crystal has raised a huge challenge in regards to its fabrication for high precision: KDP crystal has special physical and chemical characteristics. Abrasive-free water-dissolution magnetorheological finishing is used in KDP figuring in our lab. But the iron powders of MRF fluid are easily embedded into the soft surface of KDP crystal, which will greatly decrease the laser-induced damage resistance. This paper proposes to utilize ion beam figuring (IBF) technology to figure and clean the surface of a KDP component. Although IBF has many good performances, the thermal effect control is a headachy problem for the KDP process. To solve this problem, we have established its thermal effect models, which are used to calculate a component’s surface temperature and thermal gradient in the whole process. By this way, we can understand how to control a temperature map and its gradient in the IBF process. Many experiments have been done to validate and optimize this method. Finally, a KDP component with the size of 200×200×12  mm is successfully processed by this method.

© 2016 Optical Society of America

Full Article  |  PDF Article
OSA Recommended Articles
Figuring process of potassium dihydrogen phosphate crystal using ion beam figuring technology

Furen Li, Xuhui Xie, Guipeng Tie, Hao Hu, and Lin Zhou
Appl. Opt. 56(25) 7130-7137 (2017)

Research of polishing process to control the iron contamination on the magnetorheological finished KDP crystal surface

Shaoshan Chen, Shengyi Li, Xiaoqiang Peng, Hao Hu, and Guipeng Tie
Appl. Opt. 54(6) 1478-1484 (2015)

Analysis of the convergence rules of full-range PSD surface error of magnetorheological figuring KDP crystal

Shaoshan Chen, Deyu He, Yi Wu, Huangfei Chen, Zaijing Zhang, and Yunlei Chen
Appl. Opt. 55(28) 8056-8062 (2016)

References

You do not have subscription access to this journal. Citation lists with outbound citation links are available to subscribers only. You may subscribe either as an OSA member, or as an authorized user of your institution.

Contact your librarian or system administrator
or
Login to access OSA Member Subscription

Cited By

You do not have subscription access to this journal. Cited by links are available to subscribers only. You may subscribe either as an OSA member, or as an authorized user of your institution.

Contact your librarian or system administrator
or
Login to access OSA Member Subscription

Figures (17)

You do not have subscription access to this journal. Figure files are available to subscribers only. You may subscribe either as an OSA member, or as an authorized user of your institution.

Contact your librarian or system administrator
or
Login to access OSA Member Subscription

Tables (1)

You do not have subscription access to this journal. Article tables are available to subscribers only. You may subscribe either as an OSA member, or as an authorized user of your institution.

Contact your librarian or system administrator
or
Login to access OSA Member Subscription

Equations (12)

You do not have subscription access to this journal. Equations are available to subscribers only. You may subscribe either as an OSA member, or as an authorized user of your institution.

Contact your librarian or system administrator
or
Login to access OSA Member Subscription

Metrics

You do not have subscription access to this journal. Article level metrics are available to subscribers only. You may subscribe either as an OSA member, or as an authorized user of your institution.

Contact your librarian or system administrator
or
Login to access OSA Member Subscription